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Wire Nail Making Machine is a High Speed Machine which is used to manufacture Iron Nail. This is Fully Automatic Machine which requires Electricity or Generator.
There are 6 type of Wire Nail Making Machine is available in the market. The types are depending on the size of nail.
The N1 Model Produce .5” to 1.5” Nail.
The N2 Model Produce .5“ to 2” Nail.
The N3 Model Produce .75” to 3” Nail.
The N4 Model Produce 1” to 4” Nail.
The N5 Model Produce 1.5” to 5” Nail.
The N6 Model Produce 2” to 6” Nail.
There are three types of Machine require for Nail Manufacturing Unit.
A. Nail Making Machine
B. Nail Polishing Drum
C. Grinding Machine
HB Wire is one and only Raw Material for Nail producing. There are different types of HB Wire. It starts from 1.2 mm and ends on 6 mm.
Durgapur, which is 50 km from our factory, is the main hub for Raw material. We will assist you to get it easily.
At first the raw material i.e., H.B. wire passes through straitening tool and enter into the machine. Then Header Punch forms the head of the nail. After that Cutter cuts the nail and Ejector eject the nail at the right moment, avoiding any bending of nails.
This is depends on two main things. The first one is Construction & Main Drive and the second is Crank Shaft.
Construction: It should be made of High Grade and Heavy Duty Steel.
Crank Shaft: This part have 4 bearings for smooth running of the Wire Nail Making Machine. The quality and grade of the bearings are most important.
You have to use lubricant oil at some hole of the machine. The holes are covered with Oil Cap.
Clean the Machine with brush so that the machine is free from iron dust.
The minimum space require for Installing a Wire Nail Making Machine is 100 sq ft.
The electricity power required is 220V to 440V. Single Phase / Three Phase with 1440 RPM / 960 RPM.
Yes. You can see the Nail Manufacturing Process on the following you tube link.
Wire Nail Cutter: This Tool cuts the wire nail after forming the head.
DIE:These tools clamp the wire so that the Head of the nail can form.
Header Punch: This Punch forms the Wire Nail Head
Wire Nail Making Machine is used to produce different size of Nail. It is high speed automatic / semi automatic machine. It required electricity.
There are different size of Nail Making Machine depends on one’s requirement. The Wire Nail Making Machine is as follows:
A1 Model manufacture ½“ to 1½“ Nail.
A2 Model manufacture ½“ to 2“ Nail.
A3 Model manufacture ¾“ to 3” Nail.
A4 Model manufactures 1” to 4” Nail.
A5 Model manufacture 1½“ to 5” Nail.
A6 Model manufactures 2” to 6” Nail.
A8 Model manufactures 3” to 8” Nail.
Three Machines are requiring establishing a Nail Making Plant.
A. Nail Making Machine
B. Polishing Drum
C. Grinder Machine
The Raw Material of Nail Manufacturing is Mild steel Wire known as Hard Bright Wire which is made from steel rod through drawing process. It is from 8 Swg to 14 Swg.
Two major city manufacture HB Wire i.e., Durgapur of West Bengal which is 50 km from our factory and Raipur of Chhattisgarh. We will give our assistance to get raw material.
It is a complete Automatic process. The Raw Material i.e. HB Wire enters into the Nail Making Machine through straightening device. It hammers by the Head Puncher to make the head of the Nail. Then it is Cutters turn, which cuts the HB Wire and also sharpen the Nail’s tail. The Wire Nail Machine is operated through A Electrical Motor. The configuration of Motor is depends on the Model of Machine. It starts from 1.5 H.P. and ends 10 H.P. A belt is the connector between Motor and Wire Nail Making Machine. This is the complete process about the Nail Making Machine work.
Best Nail Making Machineselection is not simple. You have to check 4 points to select the Best Nail Making Machine. Firstly, the quality of the main frame should be made from High Grade and Heavy Duty Steel. Secondly the Crank Shaft which should be smooth. Thirdly Quality of processed Nail and last but not the least is Ejector which is used to eject the nails one by one. The Nail Making Machine of APN Industries has passed all the Four Check Points.
Best Nail Making Machineselection is not simple. You have to check 4 points to select the Best Nail Making Machine. Firstly, the quality of the main frame should be made from High Grade and Heavy Duty Steel. Secondly the Crank Shaft which should be smooth. Thirdly Quality of processed Nail and last but not the least is Ejector which is used to eject the nails one by one. The Nail Making Machine of APN Industries has passed all the Four Check Points.
There is no hard and fast rule for maintenance but you have to make the machine dust free and to keep the machine smooth you have to lubricate the Nail Making Machine periodically.
It is depends on the number of Wire Nail Machine you want to install. Mostly 80 -120 sq ft space require for establishing Wire Nail Machine Plant.
Generally One Skilled and Two Unskilled Labor are required for operating Nail Making Machine.
There are mainly three types of Tools are required for Wire Nail Making Machine.
Cutter: Cutter forms the tail of Wire Nail and detach from main wire.
DIE: Die is used to form the Nail as per your required measurement.
Header Punch: Header Punch is used to make the round head of Wire Nail.
To Operate Nail Making Machine is very easy. You have to just put the Wire in the hole. Nail Making Machine automatically pulls the wire into the Machine. You also select the measurement section which is detecting the size of Nail. You should change the Die for different size of HB Wire. Lastly you have to sharpen the Cutter according your requirement.
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